Frame looks to be stock, motor is in excellent shape. The iron engines last year was 1985, with the xlh 883 and 1,100cc evolution alloy sportsters arriving for 1986. Engine step 1 motor case assembly harley oldschool bobber. Download 1979 harley sportster service manual xlh. If you stumble onto this blog and have an old sportster and are not a member of that group i would recommend you find it.
Have the shop manual version found that download easily. I recently tore my 77 ironhead apart and put new rings and gaskets in, and am trying to get it started. Only damage i can see on the case is in the back one of the four bolts, has a crack underneath see picture motor. Main jet rebuild tuning archive the sportster and buell motorcycle forum the xlforum. Xlh ironhead engine left hand side prior to rebuilt. Find 1976 harley davidson sportsters for sale on oodle classifieds. Harleydavidson sportster vtwin ironhead engine rebuild time. Basic idea on how to put a sporty transmission back in the cases. Harley davidson shovelhead motor removal of cylinder heads and cylinders. My bike is falling on its face and im not sure what sizes are in there. Tear down 1979 ironhead top end build part 1 youtube. Caliper pistons free delivery possible on eligible purchases.
Get the suggested tradein value and retail price for your 1979 harleydavidson xlch sportster motorcycles with kelley blue book. No slurs racial, sexual, etc no personal attacks we get it, you are a tough biker guy. Unfollow harley ironhead sportster parts to stop getting updates on your ebay feed. So far it cranks over fine, has spark the plugs obviously spark when unscrewed, the cylinders are getting plenty of gas, but it wont fire.
The ironhead sportster garage gave me an education. Ironhead 77 ironhead wont start after rebuild archive. Once the matte black paint on our harley motor case halves had dried thoroughly, we bolted them together. Stroker piston kit for 197285 hd ironhead sportster. We gave the original nuts and bolts a thorough cleaning and brushing job, then reused them to bolt the motor cases together.
Only damage i can see on the case is in the back one of the four bolts, has a crack underneath see picture motor turns over with great compression. Aside from the labor, factor in the cost of parts and special tools needed. This classic bike still has her original harley davidson factory paint job, and like all 1979 sportsters she has a cc harley ironhead engine with. I wanted to build a bike that when i got on it all the stress of the day and stuff just disappeared and was replaced with a grin, that feeling you get after waiting for that one thing at the end of the day that just gives you that ooo im free. Harleydavidson sportster vtwin ironhead engine rebuild. This bike was a reply to the britbike challenge, and hot rodders immediately set to work matching its great looks with increased performance. Download 1984 harley sportster service manual xlh xls. The assembly consists of left and right flywheels, sprocket shaft, pinion shaft, male and female connecting rods, roller bearings in cages, and thrust washers. Ironhead sportster for sale in uk view 19 bargains. After three months, 20000 photos, and more than our share of hurdles especially finding parts, weve completed another redline rebuild. Dan from lancaster, ontario, canada made available these pictures of his 1965 harley xlch sportster project bike which he has been working on for eight years. Lloyd from mechanicville, new york, united states made available these pictures of the rebuild of his harley sportster bobber short chop which has a 1981 ironhead engine in a hardtailed 1975 sportster frame. Harleydavidson xlch sportster specs ultimate specs.
Mel ellis was a prolific, venerable writer and observer of the wisconsin landscape. Models include 1979 sportster xlh xlh xlch xlch xl xl motorcycles. When the ironhead sportster first appeared in 1957, it combined hightech fourcam ohv design with the reliability of cast iron cylinder heads. Every part of a 1974 harleydavidson explained wired youtube.
The most timeconsuming part of an ironhead engine build is the bottom end. Free shipping on select products, plus free tech support, so shop now. On this page we have collected some pictures of the left hand side portside of the cc xlh ironhead engine showing the condition in which we bought this bike. It will run if you fire it, but as you can see this. All pre2000 sportsters have tapershaft flywheels that were designed to be rebuilt. Ironhead sportster harley davidson motorcyle parts. My buddy has been pulling his hair out, wiring still slightly off. My buddy and i are both good wrenchers however, could use a few notes if possible. Instant download 1984 harley davidson sportster service manual repair, information you need to fix your problems now.
Free shipping, no hassle returns and the lowest prices guaranteed. I have a 1975 sportster electric start, can you install a kicker also. The guys over at the sportster garage have a collection of motorcycle knowledge in general and ironhead sportster knowledge specifically that is unrivaled on the internet. The harleydavidson sportster is a line of motorcycles produced continuously since 1957 by. I was given a 1961 ironhead sportster basket case in return for a favor. I found a site that has a number of hd manuals that can be downloaded in pdf if anyone has interest in these. Dennis kirk carries more 1973 harleydavidson sportster xlh products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. While oem parts help you perfect the bike the way the manufacturer intended, aftermarket motorcycle parts allow you to customize your machine to your hearts content. You could of course do a ground up rebuild on it and take it out only once in a while for a boneshaking vibrating ride on my old ironhead my vision kinda dissappears at 40mph. My son got a 72 ironhead for his 18th birthday and has rebuilt it and. Repairing the lower end requires specialty tools and skills, and can take considerable time to properly measure and rebuild. Ironhead paperback january 1, 1972 by mel ellis author 4. Feb 08, 2011 need a wiring diagram for a 73 sportster ironhead xlh cc. Not sure of the legality of this so keep this in mind if you decide to download anything.
Best selection and great deals for 1973 harleydavidson sportster xlh items. Select a 1979 harleydavidson xlch sportster trade in. Highquality components coupled with a factorygreased seal ring. Ironhead sportster motorcycle talk 19571985 ironhead zenith bendix adj. Download 1979 harley sportster service manual xlh xlch xl. Aftermarket parts for your motorcycle or atv give you the power and freedom to create a bike that is truly yours. Ironhead flywheel rebuild classic motorcycle build. To replace the chopper i was given by my father as a graduation gift, i wanted something that fit me looked the way i wanted. Over the last 60 years, ironhead sportsters have been the basis for choppers, bobbers, cafe racers, drag bikes, flat trackers, scramblers, hillclimbers, fullyfaired track bikes, and even trikes. Find the drag specialties 35mm fork leg assembly rebuild kit 04030046 at dennis kirk. Harley davidson chain guard ironhead sportster, us. Shaun from warkworth, new zealand, sent us these pictures of his 1979 harley xls sportster ironhead. The hagerty motorcycle valuation tool is designed to help you learn how to value your 1976 harleydavidson xlch sportster and assess the current state of the classic motorcycle market.
The ironhead was a harleydavidson motorcycle engine, so named because of the composition of the cylinder heads iron instead of aluminium. The 1976 harleydavidson xlch sportster and all other motorcycles made 18942020. All safety instructions removal installation instructions proper tools and pullers torque and lubrication specifications barnett tool and engineering recommends changing primary. Join millions of people using oodle to find unique used motorcycles, used roadbikes, used dirt bikes, scooters, and mopeds for sale. Vitalsource bookshelf is the worlds leading platform for distributing, accessing, consuming, and engaging with digital textbooks and course materials. Harley eaton gas cap 5969 sportster xlch 5573 servicar 6572 electraglide. Went to the local hd dealer for advice and was told to run away screamin and just buy a new bike. Chrome acorn billet canister set fits harley davidson sportster vtwin 400346. Regarding the chassis characteristics, responsible for road holding, handling behaviour and ride confort, the harleydavidson xlch sportster have a frame with front suspension being and in the rear suspension it is equiped with. All safety instructions removal installation instructions proper tools and pullers torque and lubrication specifications barnett tool. Flexibility of the compact vtwin and basic frame are nearly limitless.
Instant download 1979 harley davidson sportster service manual repair, obtain the information you need to fix your problems now. This manual covers 195985 harley davidson sportster it has chapters on troubleshooting, fuel system overhaul and adjustment, plus brakes and every other system onboard. Harley davidson ironhead sportster cam cover, cover only, ideal if youre chromes gone bad, good condition. Perfect chain for swapping from a belt to a chain on your harley. Need a wiring diagram for a 73 sportster ironhead xlh cc. Motorcycle parts for 1975 harleydavidson sportster. Shop our complete selection of harleydavidson motorcycle parts and accessories including the drag specialties 35mm fork leg assembly rebuild kit 04030046.